Custom Fabrication

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In-House & Onsite

Custom Fabrication

Drawing on over 200 years of combined in-house technical knowledge, EBI leads the industry with the highest level of experience, quality, and knowledge when it comes to successfully completing complex bus duct repair, refurbishment, or replacement projects. EBI’s in-house and mobile onsite fabrication capabilities along with our network of certified manufacturing alliances allows us to shorten lead times and deliver unprecedented results. We mobilize quickly - in most cases within 12 hours - with a complete fleet of modern construction equipment, certified field technicians, project managers, fabricators and technical experts trained in trouble shooting and improvement of both current and obsolete product lines from all major OEMs. We take a cost-effective approach to needed repairs by utilizing reverse engineering solutions to conserve existing components, helping our clients get the most out of their systems. In addition, EBI’s best-in-class, in-house stock supply of materials allows us to deliver expedited turnaround times.

Our Core Competencies Include:

Fabrication Services:

  • EBI’s R3 Mobile Fabrication Shop
  • IPB Enclosure & Conductor Parts
  • Design & Reverse Engineering/Fabrication
  • Terminations (Flexible Braided Assemblies & Laminated Flexes)
  • Wall & Ancillary Equipment Bushing Seal-Off Replacements
  • Proprietary Welded Inspection Windows/Bus Insulator Supports
  • Bellows (Rubber or Aluminum)
  • IPB Enclosure Expansion Joints
  • Welded Conductor Shunt & Expansion Assemblies
  • Bonding Bars
  • Silver Plated Conductor Adapters
  • 3D Modeling Capabilities

Replacement Parts & Hardware:

  • Gen & GSU LV Bushing/Neutral
    Boxes & Isolation
  • Generator (GSU Transformer)
    LB Bushing Cabinets
  • Gasket Material
  • Adapter Plates
  • Shorting Plate Assemblies
  • Obsolete Parts (Bushings, Insulators, etc.)
  • Insulators & Support Assemblies
  • Refurbishment of Existing Parts
  • Replacement Isolation
    GPO3 / G10 & Hardware
  • & More

Related Projects

2598 Shawville Before

Disconnect Switch Fabrication


Mini Bus Installation


IPB Mods & Fabrication for Transformer Change-Out


Non-Seg Repair & Refurbishment


Non-Seg Repair & Transformer Change-Out


IPB Expansion Joint Fabrication & Replacement


Installation of Telescopic IPB Switches


IPB Cryogenic Cleaning & Inspection


Emergent Fabrication of Obsolete Parts

Experiencing a Failure?

24/7/365 Emergency Services

EBI’s State-of-the-Art

R3 Mobile
Fabrication Unit

EBI’s Mobile R3 Fabrication Unit; is a 53-foot, all-in-one, self-powered, semi-trailer that houses all the machining and tooling required to fabricate, refurbish and completely repair electrical isophase, segregated and non-segregated bus duct systems and related components in the field.

Our immensely talented fabricators, coupled with the onsite proximity of the R3 offers increased efficiency and enhances communication between field technicians, machinists, engineers, and plant personnel while allowing ‘As-Found’ issues to be seamlessly added to EBI’s project scope. The 24/7/365 availability of the R3 has also proven to be invaluable for emergency projects that involve a transformer or bus duct failure, particularly since projects of this nature are largely based on discovery and the need for rapid, accurate repair and expedited fabrication of replacement parts is critical.

Whether you need to repair, refurbish or completely replace your electrical bus duct system, EBI’s state-of-the-art R3 contingency unit is fully equipped to handle all of your needs. We have experience with all major OEMs, both current and obsolete.

With unprecedented efficiency and 24/7/365 availability, we’ve got you covered.

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