System Critical Asset Life Extension to Support Data Center Project

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Summary:

EBI collaborated with this client to restore the facility’s existing isolated phase bus (IPB) duct system to full operable condition, extend the IPB to support the connection of additional transformers, and ensure the new infrastructure could reliably support the high electrical demands of the adjacent data center.

Data centers require substantial, continuous power to support servers, cooling systems, and backup infrastructure, making dependable power distribution critical. By revitalizing the plant’s existing electrical systems, EBI helped enable consistent, uninterrupted power delivery for this new energy-intensive facility.

EBI was selected for this project based on its deep expertise in power generation systems, including bus duct installation and maintenance, custom fabrication, and specialty welding, along with its unwavering commitment to safety, quality, and execution excellence.

Scope of Work:

  • Refurbished the mating surfaces on 6 IPB ends and 1 Paddle on the GCB
  • Cryogenically cleaned PT cab and all existing indoor IPB runs
  • Gathered measurements on the GCB braids and shunts
  • Removed old IPB cooler supply and return openings and patch
  • Welded shunts on the GCB and enclosure
  • Installed FME on GCB opening, Gen, openings and outdoor IPB ends at wall plate
  • Installed steel for transformers
  • Repaired the outside severed isophase bus at the existing wall plate
  • Set the doghouses on the transformers
  • Set and aligned IPB sections
  • Removed the existing PT cabinet on the GSU side of the GCB and modify the PT cabinet on the generator side of the GCB while performing necessary welds
  • Completed a final DC Hi-Pot acceptance test of the IPB per IEEE standards
  • Installed braids at the transformers and the GCB
  • Installed sets of load break switch platforms at the transformer
  • Set and aligned load break switch at the transformer

In today’s rapidly expanding digital world, reliable power is essential. EBI provides life extension solutions for system-critical electrical assets, ensuring your operations run smoothly and securely. As experts in power plant maintenance, we help you keep pace with growth while maximizing the lifespan of your electrical systems. If you have similar project needs, contact us today.

Project Details

Plant Type:Data Center
Plant Size:Previously 686 MW
Plant Location:New York
EBI Job #3757/3799

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